Monday - 18th July 2011

Introducing the new Macrogen GT Duo

In an age of austerity and energy reduction, organisations large and small are seeking to reduce costs and lower emissions. Often under the spotlight, power generation operators recognise that for them, energy reduction is not just an environmental matter – it is also a question of profitability. An incremental increase in efficiency can have an exponential effect on productivity.

A key area for such efficiency improvements on gas turbines is the air intake system, with a reduction in pressure drop whilst maintaining filtration level the core goal. The quickest way of reducing the pressure drop of an air intake system, and so lowering cost and improving output, would be to simply remove a filtration stage. But with each phase specifically designed to suit the exact environmental conditions of that particular application, no stages are included superfluously so their removal requires a fresh approach – Macrogen GT Duo.

By combining the water coalescing and pre-filtration functions into one, Macrogen GT Duo renders the separate coalescer stage redundant, thus allowing its removal. With the air intake one stage lighter, the pressure drop of the system will be dramatically reduced, maximising output and minimising cost. Usually, a reduction in pressure drop of 50 Pa will increase efficiency of the entire GT by around 0.1%. Furthermore, with fewer filters to buy, install, remove and dispose, significant reductions can be achieved to the cost of operating the entire system.

Since 2007, Macrogen GT Duo has been employed by gas turbine operators seeking the efficiency savings offered by an all-in-one filtration stage. Whilst this original design succeeded for coarse dust environments, there was also a need for a higher grade device, suited to fine dust applications. Furthermore, to meet the diverse requirements of our customers worldwide and allow simple integration with current systems, alternative configurations of Macrogen GT Duo were also called for. Because of this, the Macrogen GT Duo range has been completely overhauled with two depths in three frame types, to provide a full array of models for the gas turbine market.

Two Depths/Efficiencies

To meet the diverse needs of differing ambient environments and customer systems, Macrogen GT Duo is now available in two depths and corresponding efficiencies. A 100 mm deep panel offers efficiency to G4 (EN 779) and a 150 mm version provides protection to filter class F5. Macrogen GT Duo-100 is designed for the efficient separation of coarse dust emissions, with the 150 version suited to the filtration of smaller fine dust particles as well. This greater efficiency provides optimal protection of the downstream filters and turbine systems, eliminating the need for further pre-filtration.
Despite its much smaller footprint, Macrogen GT Duo-150 has a filter area of 4.1 m² - the same as a bag filter with six 600 mm long pockets. This additional area means that the Macrogen GT Duo-150 provides a service life nearly double that of the 100 mm deep version - reducing installation, disposal and filter replacement costs.

Two Designs

Macrogen GT Duo is also now available in two frame configurations - a box design (N) or a flanged format (F) - to provide even greater flexibility and simplified integration with current systems. The traditional box format is installed in standard panel filter apertures, with the flanged version designed as a direct replacement for bag filters, thus requiring no renovation to existing frameworks.

Combined Installation

Finally, where space is at a premium, the flanged Macrogen GT Duo can be supplied in a reverse format to allow face-to-face installation with our industry-leading Compatex TMP and TMPC intake filters, providing maximum performance in a compact design.

100 mm

Cost effective, compact design in filter class G4

150 mm

Large filter area and long sevice life in filter class F5

Normal/Box

Compact design suitable for installation in standard panel filter framework

Macrogen GT Duo-100-N Macrogen GT Duo-150-N

Flanged

Suitable as a direct replacement for bag filters requiring no retrofit investment

Macrogen GT Duo-100-F Macrogen GT Duo-150-F

Reverse

Used in combination with Compatex TMP/TMPC for minimal space requirement

Macrogen GT Duo-100-F-R Macrogen GT Duo-150-F-R

 

With these different configurations, Macrogen GT Duo provides particle filtration and water coalescing in one stage for all types of environment, eliminating the need for further downstream prefiltration or separate coalescer stage. Furthermore, it does so without the need for retrofit of existing frameworks whether replacing existing panel-type or bag filters.


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Did you know?

Eliminating manmade PM 2.5 dust (e.g. with an air filter) would cause a greater increase in life expectancy than eradicating road accidents and passive smoking combined, according to a British government report.